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Оборудование

HIAC PODS+

HIAC PODS+ portable liquid particle counter provides instant, proactive and predictive maintenance information immediately. Sample your low or high viscosity fluids and report the data to ISO, NAS or SAE standards. Intuitive. Immediate. Reliable. PODS+.

Benefits

Stop paying someone else for data - fast results in the field
Sample and report particle counts in less than a minute. 500 samples buffers available to store data due to sampling speed.

No training or instrument expertise required
The HIAC PODS is so easy to use, there is no training required. Simply turn the PODS on and get your data now.

Manage all your applications for any fluid and reporting standards
Bottle or on-line sampling up to 424 cST and 8 channels of liquid particle counting data. Supports ISO 4406, NAS 1638 and user-defined tests to both MTD, ACFTD, and ISO11171 particle counting standards.

HIAC accuracy, reliability and quality
Determine your machines operating condition with lab results in the field, the HIAC PODS liquid particle counter offers point-of-use lab accuracy in the field.

Accessories

Included

Part Number Description
701238 User Operations Manual
SA000066-01 Flow Cell Cleaning Brushes 2 each
VP624002 Power Supply 24 VDC
VP623501 AC Power Cord 115 VAC; 72" Long
VP633001 Fluid Sampling Vacuum Hand Pump
VP760000 CO2 Bottle; 4oz; Steel (2)
460511 Printer Paper
SA000008-01 On-Line Adapter
VP214809 Shop Air Fitting 1/8" NPT
VP104400 Sample Bottle - Plastic (10) 120mL 2.8” deep by 2” diameter
SA000197-01 Carrying Case with; Retractable extension handle, 4 strong polyurethane wheels with stainless steel bearings, Automatic Pressure Equalization Valve
VP784006 Wrench, Drain fitting removal (1/8")
2087044GP PODS Ware – Software
VP753400 Shoulder Strap; 2” wide
VP350000 Hose, High Pressure: 630 bar 40” hose with Mini-mess connectors on each end
 

Optional

Part Number Description
VP760000 CO2 Bottle; 4oz; Steel (additional)
VP350001 High Pressure Hose Mini-mess fitting and 7/16 UNF fitting
460511 Printer Paper
VP104400 Plastic Sample Bottle
MP000066-02 Large sample cup 3.4” deep (standard cup is 2.8” deep)
690-500-0056 Ultrasonic bath
2087351-01 Compressor kit
CALPODS-ISO Calibration, Full ISO11171
EP096010 Serial interface cable

Specifications

Spec Value
Number of Channels 9
Size Channels ISO-MTD: 4, 6, 10, 14, 21, 25, 30, 50, and 70 μm
ACFTD: 5, 10, 15, 20, 25, 30, 40, 50, and 100 μm
Flow Rate 15, 30 and 50 mL/min fixed flow rates
Light Source Class 3B laser, 775 to 810 nm, 5 mW maximum
Callibration Types Available
  • ISO-MTD in 5606
  • ISO-MTD in 5606 with ISO-11171:2010
  • ISO-MTD in Glycol
  • PSL Spheres in Water
  • ACFTD in 5606
Counting Efficiency JIS B9925:1997
Coincidence Loss Error 5% coincidence loss @ 40,000 particles/mL (per ISO-11171:2010)
Sample Volume 5 mL to 50 mL programmable
Fluid Temp Range 0° C and 90° C (32° F to 194° F) when ambient temperature is 25° C (77° F)
Viscosity Range
  • 1 to 425 cSt with shop air pressure at 100 psig
  • 1 to 150 cSt with internal pump
Wetted Materials Stainless steel, chrome plated brass & stainless steel, sapphire, PEEK, PTFE, FFKM and LDPE PODS+ Moisture Sensor
Reporting Standards
  • ISO 4406: 1999
  • NAS 1638 (translated from ISO-MTD calibration when no ACFTD calibration is available)
  • SAE AS4059
  • NAVAIR 01-1A-17 (translated from ISO-MTD calibration when no ACFTD calibration is available)
  • DEFSTAN 91-91
  • GOST 17216-2001
  • ASTM D7619-12
  • User-specified
  • Counts/mL
  • Raw counts
Data Storage 3,000 records
Dimensions (D x W x H) 20.3 x 32.0 x 42.5 cm (8.0 x 12.62 x 16.75 in)
Weight PODS+: 9.2 kg (20.1 lb)
PODS+ With Moisture Sensor: 9.6 kg (21.0 lb)
Input/Output
  • Input: Ethernet 10/100M-Bit, Client and Host USB ports (USB 2.0), RS232 and I/O Port for pump control and alarms
  • Output: pdf, tsv over USB, custom Modbus protocol over Ethernet and RS232
Bottle Operation
  • Sample Delivery Method: Pneumaticly presureized sample chamber
  • Internal Air Source: Internal Compressor up to 40 psig (for up to 150 cSt viscosity liquids)
  • External Air Source: Clean Dry Air (CDA) source up to 110 psig (required for fluids with viscosity above 150 cSt viscosity).
  • Tare Volume: 5 mL to 50 mL in 1 mL increments
Online Operation
  • Sample Delivery Method: Online pressure adaptor
  • Fluid Pressure 40 to 5000 psig
  • Tare Volume 5 mL to 999 mL in 1 mL increments
  • Number of Samples 0 to 500 programmable with 0 being continuous
  • Filter Mode Run until dirty or clean contamination level is reached with alarm triggers
Power
  • Rechargeable Battery: Lithium Ion
  • Operating Time: 6 hours of continuous sampling on a 3 minute interval, including printing with each sample and running 50 mL samples at 50 mL/min, 100 mL/min drain and with 5606.
  • Recharge Time: 4 hours
  • DC Input: 24 VDC, 2.5 A maximum
  • AC Adaptor: Universal 100–240 VAC, 50–60 Hz, 90 W
Environment
  • Operating Temperature Range: 0°C to 50°C ambient temperature. Operation on the external power supply (charging the battery) limited to 40° C.
  • Storage Temperature Range: -40° C to +70° C ambient temperature.
  • Relative Humidity: 20% to 95%, non-condensing
  • Max Altitude: 3000 m (9842 ft)
Dynamic Range in Water
  • 1.3 μm – 100 μm
  • With this range the user can assign particle sizes to the nine available sizes. The minimum size increment between channels is 0.1 μm.

Videos

  • Chapter 1: HIAC PODS+ New Features

    Click to play  

  • Chapter 10: HIAC PODS+ Running a Reference Standard Fluid

    Click to play  

  • Chapter 2: HIAC PODS+ Initial Hardware setup - From the box to the bench

    Click to play  

  • Chapter 3: HIAC PODS+ Sample Recipe Setup

    Click to play  

  • Chapter 4: HIAC PODS+ Sample-Batch-Lot ID Setup

    Click to play  

  • Chapter 5: HIAC PODS+ Instrument Setup

    Click to play  

  • Chapter 6: HIAC PODS+ Online Mode Setup

    Click to play  

  • Chapter 7: HIAC PODS+ Switching Fluid Types

    Click to play  

  • Chapter 8: HIAC PODS+ Running Viscous Fluids

    Click to play  

  • Chapter 9: HIAC PODS+ Creating a Custom Reporting Standard

    Click to play  

  • Webinars & Symposiums

  • Contamination Control in the Hydraulic Industry

    Rob Fish Owner and Lead Instructor of BasicHydraulics.com

    Click to play  

    Contamination is the #1 cause of hydraulic component failure, being responsible for an estimated 60% to 75% of all problems in a typical hydraulic system.

    Learn how contamination affects hydraulic components, how much you can save by...

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